Reel to Reel Injection Molding Manufacturer

Midwest Molding, Inc. delivers continuous strip injection molding for complex plastic components used in automotive, electronics, and appliance applications. From prototype tool build through production, integrated quality controls, fully electric equipment, dedicated automation, and project engineering support help maintain consistent performance and efficient manufacturing. Based in Bartlett, Illinois, the company supports demanding U.S. manufacturing programs with precision-focused processes and responsive coordination.

Continuous strip injection molding line producing plastic components from a material reel

Our Reel to Reel Molding Services

Continuous strip molding and related engineering capabilities support complex, repeatable components from prototype tooling through production.

Continuous Strip Molding

Produce injection-molded plastic components in continuous strips fed from reel to reel, supporting complex parts for automotive, electronics, and appliance applications.

Prototype & Production Tool Build

Receive cradle-to-grave support for prototype and production tooling, including mold flow analysis, engineering coordination, and part reformulation opportunities for cost-conscious designs.

Insert Molding

Insert mold over customer-supplied metal components, inserts, or other substrates in a continuous strip to create integrated automotive and electronics components.

Integrated Quality Control

Use quality control systems that identify and segregate defects, helping protect production consistency while supporting demanding molded component requirements.

Automated Part Handling

Dedicated robots and end-of-arm tooling support repeatable handling throughout the molding process, helping coordinate continuous production and component movement.

Production Project Support

Manufacturing and project engineers coordinate activities from prototype tool build through production, supporting tooling, process optimization, ramp-up, and ongoing program needs.

Integrated Production Support

Continuous Molding For Complex Components

Reel-to-reel continuous strip molding helps manufacturers produce connected plastic components efficiently while maintaining controlled handling and repeatable quality. Midwest Molding supports programs from prototype tool build through production using fully electric injection molding equipment, dedicated automation, and quality systems designed to segregate defects. Engineering support, tooling coordination, and process oversight help serve automotive, electronics, and appliance applications across U.S. manufacturing programs.

Engineer reviewing continuous strip molded components beside automated injection molding equipment
The Midwest Molding Difference

Why Choose Midwest Molding, Inc.?

A specialized molding partner for complex components, integrated assemblies, and demanding production programs.

Broad Capabilities

Access injection molding, insert molding, assembly, and welding capabilities through one manufacturing provider.

Engineering Support

Experienced management and project engineers support tooling, process optimization, and complex component programs.

Integrated Quality

Quality and environmental management certifications support controlled plastic molding production and program confidence.

Modern Facility

A large, fully electric manufacturing facility supports automated handling and continuous production requirements.

Meet The Midwest Molding Team

Experienced manufacturing professionals support complex molding and assembly programs.

Midwest Molding, Inc. is a specialized plastic injection molding and assembly manufacturer serving demanding manufacturing and automotive applications. Its experienced management team supports long-term growth across molding, assembly, and welding, with capabilities designed for complex components and integrated programs. The company operates from Bartlett, Illinois, and supports U.S. customers seeking coordinated tooling, molding, and assembly resources. Management brings an average of more than 35 years of manufacturing industry experience, helping guide projects from program launch through production. Midwest Molding’s capabilities include reel-to-reel continuous strip molding, insert and composite molding, two-shot molding, overmolding, wire harness assembly, and multi-component assembly.

ExperienceManagement averages more than 35 years
LocationBased in Bartlett, Illinois
CustomerDelphi Pinnacle Award recipient

Frequently Asked Questions

What is reel-to-reel continuous strip molding?

Reel-to-reel continuous strip molding is an injection molding process that feeds strip material continuously from one reel to another while plastic components are molded onto or around the strip. It is suited to complex parts requiring consistent positioning and repeatable production, including components used in automotive, electronics, and appliance applications.

What industries does Midwest Molding serve?

Can Midwest Molding support prototype and production tooling?

How does the process help control defects?

What equipment supports reel-to-reel molding?

Can reel-to-reel molding be combined with insert molding?

Does Midwest Molding provide related assembly services?

How can I discuss a reel-to-reel molding project?

Have More Molding Questions?

Talk with Midwest Molding about your component, tooling, and production requirements.

Certified & Recognized

Awards and Recognition

IATF 16949 certification reference for Midwest Molding

IATF 16949

Quality certification listed by Midwest Molding.

ISO 14001:2015 certification reference for Midwest Molding

ISO 14001:2015

Environmental management certification listed by Midwest Molding.

ISO 14001:2004 certification reference for Midwest Molding

ISO 14001:2004

Environmental management certification listed by Midwest Molding.

ISO 9001:2008 certification reference for Midwest Molding

ISO 9001:2008

Quality management certification listed by Midwest Molding.

ISO/TS 16949:2009 certification reference for Midwest Molding

ISO/TS 16949:2009

Automotive quality certification listed by Midwest Molding.

Discuss Your Reel-to-Reel Molding Needs

Share your component, tooling, and production requirements with Midwest Molding’s project team.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 224.208.1110.