Custom Injection Molded Plastic Spools and Reels

Midwest Molding, Inc. delivers custom injection molded plastic spools and reels for demanding manufacturing applications. From tooling design and prototype development through production molding and assembly, the team supports complex part requirements with fully electric equipment, project engineering, and integrated quality processes at its Bartlett, Illinois facility.

Injection molded plastic spools and reels being produced in a modern manufacturing facility

Our Custom Spool and Reel Services

Integrated tooling, molding, insert, overmolding, and continuous strip capabilities support custom plastic spool and reel production.

Reel-to-Reel Molding

Continuous strip molding produces injection-molded plastic components in reel-to-reel formats, with integrated quality systems designed to segregate defects during production.

Straight Injection Molding

Straight injection molding supports complex plastic components and assemblies, with project engineering, mold flow analysis, part reformulation, and quality assurance processes.

Tooling Design & Build

Cradle-to-grave tooling support covers prototype and production tool design, mold flow analysis, ES testing, project engineering, and cost-saving part reformulation opportunities.

Insert & Composite Molding

Insert and composite molding combines materials through injection molding to create complex components, supported by dedicated equipment, tooling, and process optimization.

Two Shot Molding

Two shot molding creates complex components with multiple materials or colors molded together in a single cycle, from tooling development through production ramp-up.

Pre-Mold & Overmolding

Pre-mold and overmolding injects plastic over existing parts, substrates, or inserts to create multi-component assemblies with controlled production and quality processes.

Custom Manufacturing Support

Integrated Molding For Complex Components

Midwest Molding, Inc. helps manufacturers develop and produce custom plastic spools, reels, and related components through integrated engineering, tooling, molding, and assembly capabilities. Its Bartlett, Illinois facility supports demanding automotive, electronics, appliance, transportation, and consumer goods applications. Customers can coordinate prototype and production tooling, material or color combinations, inserts, overmolding, and continuous strip molding through one manufacturing provider.

Engineers reviewing molded plastic spool and reel components near injection molding equipment
The Midwest Molding Difference

Why Choose Midwest Molding, Inc.?

A single manufacturing partner for complex plastic molding, tooling, assembly, and quality requirements.

Integrated Capabilities

Coordinate molding, tooling, assembly, and welding capabilities through one specialized manufacturing provider.

Engineering Support

Dedicated project engineering supports complex designs, tooling development, process optimization, and production ramp-up.

Quality Systems

Documented quality and environmental certifications support demanding molded component production and customer requirements.

Modern Facility

A large fully electric manufacturing facility in Bartlett, Illinois supports varied molding and assembly requirements.

Meet The Midwest Molding Team

Experienced manufacturing professionals support complex projects from tooling through production.

Midwest Molding, Inc. is a specialized plastic injection molding and assembly manufacturer serving demanding manufacturing and automotive applications. Its experienced management team supports long-term growth across injection molding, assembly, and welding, with project engineering resources for complex molded components. The company operates from its facility on Hecht Drive in Bartlett, Illinois, supporting customers with integrated tooling, molding, and assembly capabilities. Its work includes straight injection molding, insert and composite molding, two shot molding, overmolding, reel-to-reel continuous strip molding, and related assembly services. The team’s approach connects prototype and production tooling with manufacturing support, quality processes, and cost-saving design opportunities.

ExperienceManagement team averages more than 35 years
Facility120,000 sq. ft. manufacturing facility
Equipment55 fully electric injection molding machines

Frequently Asked Questions

What are custom injection molded plastic spools and reels used for?

Custom injection molded plastic spools and reels can support applications requiring formed plastic components, continuous strip formats, inserts, or integrated assemblies. The appropriate design depends on the part geometry, material requirements, production method, and intended application. Midwest Molding supports automotive, electronics, appliance, transportation, and consumer goods programs with tooling, molding, engineering, and assembly capabilities.

Can Midwest Molding produce reel-to-reel molded components?

Does Midwest Molding design and build the tooling?

Can spools or reels include inserts or additional materials?

What industries does Midwest Molding serve?

What equipment supports custom injection molding production?

Can Midwest Molding support a project from prototype through production?

How can I discuss a custom spool or reel project?

Have More Molding Questions?

Talk with Midwest Molding about your spool, reel, tooling, or assembly requirements.

Certified & Recognized

Awards and Recognition

IATF 16949 certification for Midwest Molding

IATF 16949

Quality management certification listed by Midwest Molding.

ISO 14001:2015 certification for Midwest Molding

ISO 14001:2015

Environmental management certification listed by Midwest Molding.

ISO 14001:2004 certification for Midwest Molding

ISO 14001:2004

Environmental management certification listed by Midwest Molding.

ISO 9001:2008 certification for Midwest Molding

ISO 9001:2008

Quality management certification listed by Midwest Molding.

ISO/TS 16949:2009 certification for Midwest Molding

ISO/TS 16949:2009

Automotive quality certification listed by Midwest Molding.

Discuss Your Custom Spool or Reel

Share your component requirements with Midwest Molding for a conversation about tooling, molding, assembly, and production support.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 224.208.1110.