Custom EV Wire Harness Manufacturing

Midwest Molding, Inc. provides custom electric vehicle wire harness manufacturing for demanding automotive and transportation applications. From wire harness assembly and overmolding to insert molding, tooling, and multi-component integration, our engineering team supports complex electrical assemblies with cradle-to-grave project management, quality-focused production, and domestic manufacturing capabilities for customers across the United States.

Technician inspecting a custom electric vehicle wire harness assembly

Our Electric Vehicle Wire Harness Services

Integrated molding, assembly, tooling, and production support for complex EV wire harness and electrical component programs.

Wire Harness Assembly

Custom wire harness assembly for automotive, transportation, electronics, and consumer goods applications, supported by manufacturing and project engineering teams.

Overmolding Services

Pre-mold and overmolding encapsulate existing parts, substrates, or inserts to create integrated electrical assemblies with consistent production support.

Insert Composite Molding

Insert and composite molding combines materials through injection molding for complex components used in automotive, electronics, and related applications.

Multi-Component Assembly

Multi-component assembly combines molded parts with additional components into complete assemblies, with error proofing and redesign optimization support.

Continuous Strip Molding

Reel-to-reel continuous strip molding produces injection-molded components in continuous strips for automotive and electronics manufacturing applications.

Tooling Design & Build

Cradle-to-grave tooling design and build includes mold flow analysis, engineering support, and prototype and production tooling for complex programs.

Integrated Manufacturing Support

Integrated Support For Complex EV Assemblies

Midwest Molding, Inc. brings wire harness assembly together with molding, tooling, and multi-component manufacturing support. This integrated approach helps customers coordinate complex electrical assemblies through one manufacturing provider, while project engineers assist from tooling through production ramp-up. Fully electric molding equipment, quality software systems, and cradle-to-grave project management support demanding automotive and transportation programs across the United States.

Custom EV wire harness with molded connectors on a manufacturing workbench
The Midwest Molding Difference

Why Choose Midwest Molding, Inc.?

A single manufacturing partner for complex molded, wired, and assembled components.

Integrated Capabilities

Access molding, assembly, welding, and tooling capabilities through one manufacturing provider.

Engineering Support

Project engineers support complex designs, tooling, process optimization, and production ramp-up.

Quality Systems

IATF and ISO certifications support quality-focused automotive and environmental manufacturing processes.

Experienced Management

Management brings an average of more than 35 years of manufacturing industry experience.

Meet The Manufacturing Team

Experienced professionals support complex molding and assembly programs.

Midwest Molding, Inc. is a specialized plastic injection molding and assembly manufacturer serving demanding automotive, transportation, electronics, and consumer goods applications. Based in Bartlett, Illinois, the company supports customers with integrated molding, wire harness, assembly, and welding capabilities. Its experienced management team has an average of more than 35 years of manufacturing industry experience and supports long-term growth across the industries it serves. The company’s capabilities extend from tooling and project engineering through production, helping customers coordinate complex molded components and finished electrical assemblies with one manufacturing provider. Its quality and environmental management credentials, along with recognition from Delphi for supplier excellence, reflect a sustained focus on quality, delivery, service, and competitive cost performance.

ExperienceAverage management experience exceeds 35 years
CapabilitiesMolding, assembly, and welding under one provider
RecognitionDelphi supplier excellence award recipient

Frequently Asked Questions

What is a wiring harness in EV?

An EV wiring harness is an organized assembly of wires, terminals, connectors, and related components that routes electrical power and signals throughout an electric vehicle. It can connect systems such as controls, sensors, and other electrical components. Midwest Molding supports custom wire harness assembly along with molding and overmolding capabilities for customers developing integrated automotive electrical assemblies.

What is a vehicle wiring harness?

What is EV wiring?

What services support custom EV wire harness manufacturing?

Can Midwest Molding overmold electrical components?

Does Midwest Molding support prototype and production tooling?

What industries does Midwest Molding serve?

How can I discuss an EV wire harness project?

Have More EV Harness Questions?

Talk with Midwest Molding about your electrical assembly requirements.

Certified & Recognized

Awards and Recognition

IATF 16949 certification reference

IATF 16949

Automotive quality management certification.

ISO 14001:2015 certification reference

ISO 14001:2015

Environmental management certification recorded in 2023.

ISO 14001:2004 certification reference

ISO 14001:2004

Environmental management certification originally recorded.

ISO 9001:2008 certification reference

ISO 9001:2008

Quality management system certification.

Delphi Pinnacle Award recognition

Delphi Pinnacle Award

Supplier excellence award received in 2005.

Plan Your EV Harness Program

Share your wire harness, molding, tooling, or assembly requirements with Midwest Molding’s project team.

Contact Us Today

For immediate assistance, feel free to give us a direct call at 224.208.1110.